Total Productive Maintenance Course- Henry Harvin®

Total Productive Maintenance Course

Henry Harvin® Ranks in Top 30 most Trusted Companies by Insight Success

  • ★ ★ ★ ★ ★ 4.8/5 Ratings
  • 1.1 Million Learners
  • 3148 Learner’s Rating
  • 81% Report Career Benefits

Learn about Total Productive Maintenance (TPM) with Henry Harvin®'s trending course | Enhance understanding of the 8 pillars of the TPM program and five different types of maintenance structure | Develop a clear understanding on distinguish features between TPM and Total Quality Management (TQM) programs | Learn to execute a plan for total productive maintenance program in your organization

Starts In 2 day

26 Feb 2024

EMI Starting at

₹ 1667/month

Total Program Fee

₹ 15000

Learning Period

32 Hours

Placed Learners

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Accreditations & Affiliations

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World’s #1 Upskilling & Reskilling Institute

Key Features

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10 in 1 Course

Training + Projects + Internship + Certification + Placement + E-Learning + Masterclass + Hackathons + Gold Membership

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Attend Unlimited Sessions

The trainers possess topic expertise and also an enormous teaching experience of training over 4,60,000 individuals globally. Facility to attend unlimited batches with multiple trainers during the membership period

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Global Job Opportunities

Crack more than a million total productive maintenance job opportunities globally to enjoy a growing career with an impressive ROI throughout your career

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Learn Live

Learning through live sessions from the best faculty in the industry has shown tremendous results in knowledge transfer

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24x7 Learner Support

Live Projects + Guaranteed Internship + Weekly Job Support + Recorded Videos + Masterclass Sessions + Interview Skills + Career Services

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1 Year Gold Membership

Once enrolled at our Quality Management Academy, attend various batches with different trainers during the membership period without extra charges.

Upcoming Cohorts

Our Placement Stats

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Average salary hike

2100+

Access the best jobs in industry

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Maximum salary hike

About the Total Productive Maintenance Course

Total Productive Maintenance Course

The total productive maintenance course will let professionals learn about autonomous maintenance and the steps of autonomous maintenance, the purpose, and the outcome of pillars. Professionals will learn about development management through standard work and one-point lessons, difficulty in implementation of TPM, and many more

9 in 1 Course

  • Training: 32 Hours of Two-way Live Online Interactive Sessions
  • Projects: Facility to undergo projects in TPM losses, Upstream Maintenance, and more
  • Internship: Internship Assistance to gain practical experience in the learning
  • Certification: Get a course completion certification of Total Productive Maintenance from Henry Harvin® Govt of India recognized & Award-Winning Institute
  • Placement: 100% Placement Guarantee Support for 1-Year post successful completion
  • E-Learning: Access to tools and techniques, video content, assessments, and more
  • Masterclasses: Access to 52+ Masterclass Sessions for essential soft skill development
  • Hackathons: Free Access to #AskHenry Hackathons and Competitions
  • Membership: Get a  1-Year Gold Membership of Henry Harvin® Quality Management Academy for the Total Productive Maintenance Course

Trainers at Henry Harvin®

  • Most respected industry experts with 15+ years of working experience
  • Have been invited to 140+ keynote classes for Total Productive Maintenance Course
  • Have delivered 320+ lectures and are currently empaneled as domain experts with Henry Harvin® Quality Management Academy

Gold Membership Benefits

  • Avail 1-Year Gold Membership of Henry Harvin®️ Quality Management Academy that includes E-Learning Access through recorded Videos, Games, Projects, CPDSPe Studies
  • Free Masterclass Sessions access
  • Earn the Prestigious Henry Harvin®️ Alumni Status and become one of the reputed 4,60,000+ Alumni across the globe Guaranteed Internship with Henry Harvin®️ or partner firms
  • Weekly 10+ job opportunities offered
  • Experience Industry Projects during the training

Learning Benefits

  • Learn about the basics definition of losses
  • Get training on the 6 Big losses of TPM
  • TPM and service operations overview
  • Understand the Idling and Minor stoppage
  • Hands-on improving and reducing Speed losses
  • Learn Documentation with the operator maintenance
  • Taking care of Guest Services and various associated services
  • Learn the skill of Tools management
  • TPM software used in the quality management industry 

Know the complete offerings of our Total Productive Maintenance Course

You Get 10-In-1 Program

Two-way Live Training Course

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Hallmark Certification

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10+ Projects

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Guaranteed Internship

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Personalized Job Support

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Student Engagement & Events

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Masterclass

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E-Learning Access

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Gold Membership

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Entrepreneurship Mentorship

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Total Productive Maintenance Course Curriculum

  • Module 1: Introduction to TPM

    • What does PM mean?
    • PM as a Postponed Maintenance
    • What is TPM?
    • What does TPM stand for?
    • History of TPM
    • Difference between TQM & TPM
    • Need of TPM in organization
    • Principles of TPM
    • TPM-A Zero-sum game
    • Second Video
    • Goals and objectives of TPM
    • Difficulty in implementation of TPM
    • The TPM Paradigm Shift
    • TPM is a team effort
    • Expectation from TPM
    • Pre-TPM checklist
    • Roles and Responsibilities in TPM
    • The Operators role
    • The Specialists role
    • Improvement teams role
    • Quiz Module 1
  • Module 2: TPM pillars

    • TPM-8 pillars Introduction
    • Pillar 1: Autonomous maintenance (JishuHozen)
    • Pillar 2: Focused Improvement (Kobetsu Kaizen)
    • Pillar 3: Planned Maintenance
    • Pillar 4: Quality Maintenance
    • Pillar 5: Early Equipment Maintenance
    • Pillar 6: Education and Training
    • Pillar 7: Safety, health, and Environment
    • Pillar 8: Office TPM
    • Quiz Module 2
  • Module 3: Maintenance under TPM

    • Autonomous Maintenance
    • Definition
    • Goals & objectives of autonomous maintenance
    • 7 Steps to autonomous maintenance
    • Step-1: Initial clean-up using 7S system
    • Step-2: Repair sources of defects
    • Step-3: Develop standards & data collection
    • Step-4: Standards for monitoring key process parameters
    • Step-5: Train operators on function & troubleshooting
    • Step-6: Provide spare parts & tools orderliness
    • Step-7: All out autonomous maintenance
    • Breakdown Maintenance
    • Definition
    • Goals and objectives of breakdown maintenance
    • 3 Steps to standardized breakdown work
    • Step-1: Identify the root cause
    • Step-2: Eliminate the cause
    • Step-3: Standardize preventive work to eliminate recurrence
    • Transition of breakdown maintenance to preventive maintenance
  • Module 4: Maintenance under TPM (contd.)

    • Planned Maintenance
    • Definition
    • Goals and objectives
    • 7 Steps of planned maintenance
    • Step-1: Support to ‘Autonomous Maintenance’ activities
    • Step-2: Evaluation of breakdown status
    • Step-3: Reverse deterioration & correct weaknesses
    • Step-4: Build an ‘Information Management’ system
    • Step-5: Build a ‘Periodic Maintenance’ system
    • Step-6: Build a ‘Predictive Maintenance’ system
    • Step-7: Evaluate the planned Maintenance system
    • Upstream Maintenance
    • Definition
    • Goals and objectives
    • Short steps to maintenance excellence
  • Module 5: TPM losses

    • Definition of losses
    • Causes of losses
    • 6 Big losses of TPM
    • Breakdown losses
    • Setup and adjustment losses
    • Idling and minor stoppage
    • Reduced Speed losses
    • Quality defects and rework
    • Start-up losses
    • Basic quality management tools from TPM
    • Definitions of AR, QR, PR & OEE
    • Zero Accident
    • Definition of zero accidents
    • Steps in zero accidents
  • Module 6: Prerequisites of TPM

    • 9 Essentials of TPM
    • 7 Steps of operator maintenance
    • Initial cleaning
    • Countermeasures at the sources of problems
    • Cleaning and lubrication standards
    • General inspection
    • Autonomous inspection
    • Organization and tidiness
    • Full autonomous maintenance
    • The new roll for the maintenance department
    • Quiz Module 6
  • Module 7: TPM Education & Training

    • GEMBA Workshops
    • Key indicators
    • Strive workshop and “7S” Initiatives
    • Visual management
    • Process flow
    • Autonomous work checklists
    • Display key process parameters
    • One-Point lessons
    • Tools management
    • Suggested Reading
    • Quiz Module 7
  • Module 8: Measuring TPM effectiveness

    • The philosophy of setting goals
    • Types of indicators
    • Evaluating TPM
    • Overall Equipment efficiency
    • Definition of OEE
    • OEE Factors
    • The Role of OEE in Total Productive Maintenance
    • How to calculate?
    • How To Improve Overall Equipment Effectiveness (OEE)
    • Direct & Indirect benefits of TPM
    • Quiz Module 8
  • Module 9: Predictive Maintenance

    • Definition of Predictive maintenance.
    • Benefits of Predictive Maintenance
    • Risks associated with poorly maintained equipment
    • Equipment condition monitoring thro Statistics
    • Analyzing data
    • Determining maintenance needs
    • Maintenance planning, execution & reporting
    • Quiz Module 9

Know the complete offerings of our Post Graduate Program in Total Productive Maintenance Course

Skills Covered

Predictive maintenance

Equipment Efficiency

Visual Management

Process flow

Autonomous Inspection

Speed Losses

Career Services By Henry Harvin®

Career Services
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Placement Drives

We are dedicated to supporting our students throughout their career journey. Join us, and let's embark on a journey towards a successful and fulfilling career together.

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Premium access to Henry Harvin® Job portal

Exclusive access to our dedicated job portal and apply for jobs. More than 2100+ hiring partners’ including top start–ups and product companies hiring our learners. Mentored support on job search and relevant jobs for your career growth.

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Personalized Job Consulting

Share what kind of job you are looking for and we will provide you with verified job openings that match your requirement.

Get Ahead with Henry Harvin® Total Productive Maintenance Course Certification

  • Earn your Certification

    Post-successful completion of the course, earn Henry Harvin® Certification. You can post it on social media, get it framed, and increase your value in the industry.

  • Differentiate yourself with Henry Harvin®

    The practical knowledge and actionable skillset you've gained working on projects, simulations, and case studies will set you ahead of the competition.

  • Share your achievement

    Talk about it on LinkedIn, WhatsApp, Instagram, Facebook, and Twitter, boost your resume, or frame it - tell your friends and colleagues about it.

  • Training Certification

    Get Total Productive Maintenance Course Completion Certification from Henry Harvin® 

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Our courses and Course Certificates are trusted by these industry leaders

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Know more about the value of this certificate in the industry

Total Productive Maintenance Course Training Certification Process

Counselling and Registration

You can consult with our counselors to check your eligibility in the suitable batch, and then Register for the Total Productive Maintenance Course

Complete the Course

Attend 32 hours of sessions and gain credits to get certification from Henry Harvin® Quality Management Academy.

Deliver Projects Assigned

Gather experience with real-world assignments and practical projects to upgrade your existing skills. Deliver these mini-projects to be eligible for the Henry Harvin® Certification.

Earn Certification

Post-successful completion of the course, earn Henry Harvin® Total Productive Maintenance Certification. You can post it on social media, get it framed, and increase your value in the industry.

Know more about the value of this certificate in the industry

Related Jobs

Maintenance Officer, Maintenance Manager, Maintenance Executive, Quality Manager, Operator Maintenance

There's a reason that 95% of our customers undertake 3+ courses as a minimum with Henry Harvin®

Know the complete offerings of our Total Productive Maintenance Course

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Who We Are?

Henry Harvin®️ ranks amongst the Top 500 Global Edtech Companies with 4,60,000+ Alumni, 900+ B2B Clients, 500+ Award Winning Trainers, and 1200+ Courses.

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Why Us?

Certified & Experienced Instructors

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