Often in the corporate world, and also in everyday life, we come across and hear the topic Six Sigma. Not many people realize the power and possibilities enshrined in the two words: Six Sigma.

The term was first coined by American engineer Bill Smith while working for Motorola in 1986. Today, it has become a global phenomenon with companies around the world using Six Sigma to improve operational efficiencies. 

But first, what exactly is Six Sigma? This much-vaunted term has enshrined in its definition several sub-concepts and sub-processes. Broadly speaking Six Sigma is a set of techniques and tools for process improvement. Six Sigma strategies seek to improve the quality of output of a process by identifying and removing defects and minimizing impact variability in manufacturing and business processes. It uses a set of quality management tools, chiefly empirical and statistical methods, and creates an environment where, within an organization, people become subject matter experts. 

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Each Six Sigma process employed within an organization has specific targets and follows a specific sequence. These include: – reducing process cycle time, reducing costs, increasing customer satisfaction, and increasing profits. 

In manufacturing processes, the maturity of a manufacturing process can be described by a sigma rating indicating the percentage of defect-free products it creates. This is specific to within how many standard deviations of a normal distribution the fraction of defect-free outcomes corresponds. In pure layman’s terms, a Six Sigma process is one in which 99.99% of all opportunities to produce some features of a part are statistically expected to be free of defects.

As far as the objectives of Six Sigma are concerned these assert to continuous efforts to achieve stable and predictable results which are of vital importance to business success, and manufacturing and business processes that have characteristics that can be defined, measured, analysed, improved and controlled. Processes that operate with Six Sigma quality are assumed to produce long-term defects below 3.4 defects per million opportunities.

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Early adaptors of Six Sigma include Honeywell and General Electric, wherein Jack Welsh introduced Six Sigma. By the end of the 1990s, about two-thirds of Fortune 500 companies had adopted this practice. In 2005, Motorola attributed over USD 17 billion in savings to Six Sigma.

 

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The DMAIC process

Difference Between Six Sigma and Lean Sigma   

Lean management and Six Sigma are two concepts which share similar tools and strategies. Both are influenced by Japan but are two different concepts. Lean management focuses on eliminating waste using a set of proven standardized tools that target organizational efficiencies while integrating a performance improvement system, while Six Sigma’s focus is on eliminating defects and lessening variation.

Lean Six Sigma 

In recent times, some people have combined Six Sigma ideas with Lean manufacturing to create a construct named Lean Six Sigma. The Lean Six Sigma methodology views Lean Manufacturing, which addresses process flows and waste issues, and Six Sigma, with its focus on variation and design, as complementary methodologies aimed at promoting business and operational excellence. 

 

Both these methodologies are in high demand in industries in India ranging from manufacturing, transportation, service sector, education, the energy industry, pharma sector, retail industry, finance, healthcare, IT, the government and military sectors amongst others. 

Types of Six Sigma

The Six Sigma certification hierarchy

Before we get into some of the intricacies of Six Sigma it is important to understand that there are various types and levels of Six Sigma certifications one can attain, each coming with its attendant benefits and challenges. Let’s take a closer look at them.

White Belt certification is the most basic level of Six Sigma certification that deals with basic Six Sigma concepts. White Belts support change management in an organization and engage with local problem-solving teams that assist with projects.

Yellow Belt certification is a good way to learn the basics of Six Sigma. It is ideal for those lead limited improvement projects, ie those who are supporting improvement projects in a limited role in a Six Sigma team. Six Sigma yellow belts know the specifics of Six Sigma, and how and where to apply it. Yellow Belts support project teams on problem-solving tasks.

Green Belt certification is ideal for those who are part of a Six Sigma Management Team, ie those who are assisting with data collection and analysis for improvement projects. Green Belt training allows one to implement Lean Six Sigma proficiently. Six Sigma Green Belt Certification understand advanced analysis and can resolve problems that affect quality. Green belts also lead projects.

Black Belt certification is for team leaders who manage big improvements. It also assists in problem-solving projects. With a Six Sigma Black Belt Certification, one will have a thorough understanding of all aspects of Sigma. Black Belts are experts and agents of change. They provide training in addition to leading projects.

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Master Black Belt 

This is the highest level of certification/achievement. At this level, a Six Sigma Master Black Belt Certification will shape strategy, develop key metrics, act as a consultant, and coach Black and green belts.

Benefits of Six Sigma For Individuals

Major benefits of Lean Six Sigma include customer satisfaction, cost reduction, revenue growth and productivity improvements. Lean Six Sigma also provides superb analytic and process skills. These skills are relevant to top-management positions. So, having a Six Sigma certification is a must-have as it gives you an advantage over competitors, it provides problem-solving and leadership abilities to its practitioners is a respected addition to one’s resume, and opens up many avenues for higher job promotion and increments as well as opportunities to earn a much higher wage by jumping jobs. Six Sigma professionals also are conversant in different approaches to reduce costs and increase revenue for their organizations and rationalize processes and enhance staff involvements in outcomes.

Within the United States, a Six Sigma Black Belt certified professional can earn up to US$ 167,000 per year. The average salary of a Six Sigma professional within the United States is $93,000 a year. In Europe, statistics reveal that Six Sigma certified Black Belts made more than their non-certified peers. In the United Kingdom, Six Sigma Master Black Belts earned an annual average salary of USD 138,851 that was well over the salary of their non-certified peers.

Back home within India, a Six Sigma Black Belt certified practitioner earns anywhere between INR 4,16,790-INR 15,01,590 on average according to Glassdoor.com. Those having a Six Sigma Black Belt and having some years of experience can earn between INR 20-25 lakhs per annum.

Salaries aside, the moot question is which exact job roles and functions benefit the most from Six Sigma certifications. Here is a list of such positions:

. Business Process Manager

. Team Leader

. Supervisor

. Manager

. Program or Project Manager

. Analyst or Business Analyst

. Continuous Improvement Manager

. Quality Assurance Manager

Benefits of Six Sigma to the Organization

The appropriate application of Six Sigma methodologies impacts all aspects of businesses positively. A few are as follows:

Customer Satisfaction

A business will implement upgraded processes and improve quality control with Six Sigma. This results in improved in an improved finished product and higher customer satisfaction.

Customer Loyalty 

Happy customers are loyal to the brand as they come back to make future purchases. To achieve customer loyalty, the product should remain consistent in quality.

Improved Bottom Line

Good word-of-mouth references are given by happy customers. Happy customers always return for more. All of this translates into an improved revenue stream. 

Employee satisfaction

One of the benefits of Six Sigma is that it can direct employees to a common cause. Six Sigma offers leaders a chance to clarify and rationalize the message. Additionally, improved results can create a sense of camaraderie and companionship, which leads to better results for the firm.

Better partnerships

Whenever a company does well, other firms associated with it can leverage improvements. This can lead to long-term partnerships between both the firms as well as having them adopt similar Six Sigma strategies.

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Six Sigma In Guwahati

Having got a comprehensive grasp of what Six Sigma is, its importance and cost-to-benefit analysis and its nuances, let’s take a closer look at some of the top institutes offering Six Sigma certifications in Guwahati. The question that naturally arises is why Guwahati. The answer? Guwahati the state capital of Assam is increasingly becoming an important centre for management education and a centre of excellence for the same.

More management students are joining the prestigious IIMs and IMI from Guwahati in recent times than any other state or place in India. This is because of the aspirational nature of the majority of students in Guwahati who see joining a top management institute of the country their ticket to raking in the big bucks and moving up the social ladder.

With that in mind let’s take a closer look at some of the top institutes offering Six Sigma certification in Guwahati.

Six Sigma  classroom training

1. HENRY HARVIN INSTITUTE OF SIX SIGMA

Top-ranked for Six Sigma courses in Guwahati is Henry Harvin’s Six Sigma course that is ranked number one for Six Sigma courses by Trainings360, which offers the Lean Six Sigma certification. It is a comprehensive course with 28 hours of instructor-led training. Based on the training, an online examination is conducted after 15 days based on which certifications are awarded. Post-training 24 hours of project support and Bootcamp sessions are held over one year. 

Upon successful clearance of the Six Sigma Green Belt Certification Exam, participants can distinguish their profile with the global credential of Six Sigma Green Belt Certification — CSSE.

Henry Harvin’s trainers are experts in Lean Six Sigma and bring experience and success across diverse domains. They are also empanelled as subject matter experts with Henry Harvin Management Academy.

A one-year membership with Henry Harvin’s Six Sigma institute entitles students to E-learning access which includes recorded videos, games, projects and case studies. Also, students get 12-monthly Bootcamp sessions to brush up concepts for one year, internship, job opportunities with corporates and support in clearing interviews.

Students get 24 x 7 access to Henry Harvin’s Hybrid LMS platform (App / Mobile App-based) with abundant valuable content on Lean, Six Sigma and Analytics. These include courseware (PPT / PDF), data, case studies, articles, books, videos, examples, presentations, resource library

As part of the curriculum, there are 5 hands-on practical projects which include- Quality of Work Life in an Organisation of Employees, Improving Total Time and Rolled Throughput yield, Defect Reduction in Die Casting, Improving Internal SQR in XXM activities.

This course is carefully designed by domain experts into 8 focused modules to equip participants with the knowledge of various techniques and tools (statistical & non-statistical) from an industry point of view to make decisions based on data and facts.

Some of the features of the detailed curriculum include Learn how to apply Six Sigma tools & techniques to real-world business problems, cultivating capabilities in fact-based decision making & data-driven problem solving, thereby improving processes & performance that leads to increased revenue, decreased costs & reduced cycle time.

Some of the skills learned include gaining the skill to apply, Explore, Analyse and Solve Management Problems using 20+Management Tools, using a mix of techniques aligned to Henry Harvin’s unique G.C.A.O. pedagogy which stands for Goal-Centric & Action-Oriented, demonstrating Business Case Studies using the statistical tools, exercises & brainstorming using Adaptive Probing Methodology.

Also, as part of the curriculum, Henry Harvin offers training in the unrelated fields of resume writing and soft skills development.

The price of Henry Harvin’s Green Belt Six Sigma certification is Rs 25,000 while that of its Black Belt certification is Rs 15,000.

Cities in India Where Six Sigma Certifications are provided:

2. iCert GLOBAL

This institute is conducting Six Sigma Green Belt certification training courses in Guwahati. For Quality management aspirants or Quality specialists, Green Belt certification is the preferred certification. iCert’s Green Belt certification focusses on DMAIC, which stands for define, measure, analyse, improve and control. The syllabus includes project management, estimation and resolving techniques and practical sessions that revolve around complex real-time scenarios.

Their Six Sigma Green Belt certification course provides three full-length simulation tests with answers and explanations provided by their trainer to ensure the candidate’s success in the Six Sigma Green Belt examination. The institute also provides a certificate stating the candidate has completed 35 contact hours upon completion of the course.

iCert’s certification provides candidates with a great start to not only complete the course and get certified but also to move on to the next level.

3. VIEW INSTITUTE

This institute is one of the best Six Sigma institutes in Guwahati and ranks among the top-ten institutes for Six Sigma in Guwahati. The institute’s methods, style of training and outcomes-based approach have vaulted this institute amongst the top-ten Six Sigma institutes in Guwahati. Before starting the course an overview of the course is given to students. 

The first part of this institutes course provides an overview of the course and presents the key landmarks along the way. Students are also briefed upon Six Sigma’s role in the current market and why it is slated as a much-needed skill in the job market. The institute claims to offer such good training in Six Sigma that students are taken from covering the basics of Six Sigma to being job-ready in any chosen field of Six Sigma. Before starting any part of the process, the institute lays a key emphasis on making students understand the significance of each part of the process.

The institute also emphasizes the need for practical learning as companies do not hire professionals who lack the know-how to apply theoretical concepts. VIEW is also one of the few Six Sigma institutes in Guwahati which claims to teach on-page SEO thoroughly on a practical level.

 Some of the salient features this institute offers students are as follows:

. 4 days of immersive training in Guwahati

. Live project-based training by certified industry professionals

. Corporate study material along with assignments

. Training students on aptitude and test papers 

. CV Designing as per the job description

. Preparing students for HR Interviews

. Teaching the application of Lean Sigma methods and tools

. Provides an understanding of how Six Sigma applies structure to marketing

. A well-proven and globally recognized certification

4. UNICHRONE INSTITUTE   

Unichrone is a pioneering professional training and development provider. It provides worldwide-recognized certifications to professionals who want to acquire new skillsets and transform their businesses.

The institute has trained more than 10,000 professionals and has tie-ups with many Fortune 500 companies for which it conducts training. Unichrone offers more than 70 training certifications such as Project management, Dev Ops, Program management, IT service management, IT security and governance, cloud operations, amongst others. Additionally, it offers Lean Six Sigma Green Belt certification in Guwahati.

It has quite a comprehensive Six Sigma Certification. On day one, which is the Introduction and define phase, one it teaches basics of Six Sigma, Lean basics, DMAIC and DMADV, Normal Distribution curve, Project Charter, Project Metrics etc. Day two, which is the Measure and Analyse phase, sees the introduction of the overview of the measure phase, operational definition worksheet for baselining, Data Collection form, Fishbone diagram, Measure System Analysis, Process Capability Indices, Pareto Chart, Regression Analysis etc. Day three, which is the Improve phase offers Tree Diagram, Failure Modes and Effect Analysis, Lean Tools, 5S, Poka-Yoke etc. Day 4, which is the Control phase, includes Statistical Process Control, Causes of variation, Control Charts, Rational Sub Grouping, Process Management Charts, Process Dashboards etc.

Some of the benefits of learning Six Sigma from this institute is the attainment of 32 PDU certificate, globally recognized TUD-SUDs Lean Six Sigma Green Belt certification, interactive sessions with case studies, highly qualified and expert Lean Six Sigma Master Black Belt trainer with vast experience, etc. 

When professionals join Unichrone, they receive a set of core benefits that can help them keep pace with changing skills requirements while they strengthen their capabilities, and improve their chances to reach their full career potential.

Six Sigma group learning

5. INSTITUTE OF SIGMA LEARNING

The Institute of Sigma Learning (ISL) provides Six Sigma and Lean Six Sigma certifications both online and classroom training in Guwahati. 

ISL has a tie-up with International Quality Federation of the US for the international certification in both Six Sigma and Lean Six Sigma.

Some of the backgrounds of students enrolling in Six Sigma courses with this institution in Guwahati are as diverse as Automobiles, IT, ITES, Manufacturing, Healthcare, Banking and Finance, Entertainment industry and the Retail sector. Engineering or postgraduate students of Guwahati have a greater edge when they have Six Sigma certifications added to their profiles. Also, such certifications give an edge in the job market as those having such certifications will be given priority over those who don’t have these certifications.

In ISL Six Sigma and Lean Six Sigma Green Belt certification are taught, which involves the Six Sigma problem-solving methodology (DMAIC) and statistical tools. The focus of the course is on mastering the practical application of these subjects rather than theoretical understanding. This program makes extensive use of MS-Excel for data analysis.  

ISL offers Six Sigma Black and Green Belt certification as well as Lean Six Sigma Green and Black Belt certification and also Lean Silver and Bronze Certification. ISL’s Learning Management system provides the following features:

. Multimedia lectures (audio lectures with automatic slide transition)

. Quiz’s with the correct answer and explanation for the wrong answers

. Discussion forum for engaging in dialogue with other participants

. Step-by-step project guidance

The course content for ISL’s Black Belt Lean Six Sigma certification is comprehensive. It includes Six Sigma Concept and Philosophy, Define and Measure stage, Analyze stage, Improve Stage, Control Stage, Origin and Philosophy, Operational Stability, Standard Work, Just-in-time, Jidoka, Involvement, A3 problem solving, Advanced Data Analysis, Optimization and Robust Design, Change Management, Value Stream Mapping, Total Productive Maintenance, Lean Accounting, amongst others.

All of the other certification’s ISL offers have the same basic structure of course content along with some minor variations.

Also, ISL has launched some statistical learning and self-help tools to streamline the process of learning for students. These include E-Dialogue, which is specially designed to improve the interaction between students and mentors and uses a structured approach for reading/posting/replying messages. The second of these is E-Facilitator, which is an innovative tool to help implement students Lean Six Sigma DMAIC project, wherein experienced Black Belts and Master Black Belts review the students project at every stage and provide guidance. The last of these tools is the E-Quiz, which tests students knowledge and preparedness for IQF and ASQ USA exams. In this, the module wise, topic wise detailed report is generated instantly. Questions are generated randomly, and for each wrong answer, the right answer along with comments are displayed instantly.

6. KPMG and IIT GUWAHATI

In collaboration with KPMG, the IIT Guwahati campus has introduced a world-renowned Lean Six Sigma Green Belt training and certification program at IIT Guwahati, organized and presented by Finance and Economic Club of IIT Guwahati.

The program consists of 32 contact hours, spread over 4 days, and is being taught by highly experienced KPMG trainers. This is an international certification and is uniformly conducted by KPMG in over 147 countries and has been imparted to more than 11,000 participants globally.

The program focusses on business decision making through the use of statistics, thereby improving business analytics competency. The learning curve gets aligned with live virtual projects, practical scenarios and examples. 

The goal of the program is to improve the competency of an individual to contribute to organizational success. This can be done through an understanding of issues, making fact-based decisions and changing unwanted business-related actions.

The program is aimed at professionals who want to understand the use of business information and correct use of data, professionals working in data analytics, research, process engineering and re-engineering fields, professionals involved in process control, quality and improvement, decision-makers in varied industries. 

The KPMG and IIT Guwahati certification is accepted in nine IIMs across India, the Indian School of Business, XIM, NIIE, Indian Institute of Financial Technology, FMS, Xavier School of Management, and other top league MBA colleges, eight Indian Institutes of Technology, NIT’s & IIIT’s, Birla Institute of Technology and Science, Delhi Technological University and other leading engineering colleges across the country.

KPGM Is offering this certification at a highly subsidized cost of Rs 7500, which is a huge discount from the original price of Rs 22,500.

7. ULEARN SYSTEM

U Learn provides a world-renowned Lean Six Sigma Green Belt certification in Guwahati.

The benefits of doing a Six-Sigma Course with U learn is that course participants gain an understanding of the disciplined data-driven approach and process improvement techniques that eliminate defects in any process. The Lean Six-Sigma skillset in this course will include root cause analysis, process mapping, statistical process control, design of experiments and a variety of other useful process calculations, allowing the professional students to bring expertise to any field or discipline. The course will also enable the students to reduce costs, increase speed, improve quality and customer satisfaction. These skills can be applied to a variety of industries and business practices, including contract negotiation, purchasing, selling, marketing and production.

Those who will benefit the most from this course include Quality System Managers, Quality Engineers, Quality Supervisors, Quality Auditors, Quality Analysts and Managers.

Learn also offers a varied syllabus as part of is Lean Six Sigma program, which includes Six-Sigma concepts, implementation and objectives, DMAIC methodology, application of Lean and Six Sigma tools within the context of DMAIC, managing root cause analysis, predicting, preventing and controlling defects in a process, identifying and eliminating elements of waste through process mapping, variations in processes and using statistical analysis/ process techniques and control.

As part of the course, students receive Lean Six Sigma Green Belt syllabus, an optional Six Sigma Green Belt exam, 40 PDU certificate etc.

Some of the USPs that Ulearn System offers is coverage of all major Six Sigma courses that are registered under the Project Management Institute and AXELOS, world-class trainers and training facilities, 24/7 help and 24/7 study guides etc. 

8. SPRINTZEAL

The Lean Six Sigma Certification Green Belt training from Sprintzeal helps in applying Six Sigma methodology and providing a through estimation of process improvements under the guidance of an expert Six Sigma instructor. The institute’s Six Sigma certification is globally recognized.

Sprintzeal’s training program provides knowledge on Six Sigma tools, Lean Six Sigma principles and strategies that help improve process efficiency. It helps its students in measuring and controlling the processes in an organization by providing the required insights to improve the quality of the products and efficiency of the processes using these Six Sigma tools and techniques.

Some of the objectives and syllabus of the institutes Lean Green belt certification are understanding the tools of process discovery, usage of hypothesis discovery, understanding of concepts, implementation and objectives of Six Sigma, understanding the elements of waste, ability to use DMAIC, understanding variation in processes, skills to achieve sustainable quality. 

The institute offers training in three modes: -online, live virtual and classroom. Besides, it provides E-Learning access for classroom and live online training for those who can’t access classroom training. Also, for every course enrolled, the institute offers free six-months access to two complementary courses. Additionally, it offers courses at reasonable prices and gives heavy discounts and offers on its courses. 

So, in conclusion, as you can see a Six Sigma certification helps one in myriad ways. For individuals, remaining competitive and employable in an era of dwindling job prospects is vital. For an employer, you will have the added benefit of knowing that your production lines and manufacturing processes are run by professionals whose primary focus is quality.

In sum, a Six Sigma certification is a win-win situation for both an individual and an organization. However, having the right career objectives, knowing when to enrol for a Six Sigma course and choosing the right course and the right institute along with its gainful application to your job is something to ruminate on. Every individual has to consider these when applying for a Six Sigma course. Happy learning!

 

Recommended Reads
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FAQs

Q-1. What types of jobs and salaries can one expect after doing a Six Sigma course?

Six Sigma is a popular field but there is confusion about how it can be applied to one’s career. As a practice Six Sigma has gained huge popularity. Many companies across industries have begun hiring Six Sigma certified professionals to pare their losses. Six Sigma jobs today are not tied down to anyone industry. Salaries for Six Sigma professionals are not huge in the beginning. Freshers tend to start with small packages until they establish themselves and can command their salaries. For this reason, freelancing is very popular in Six Sigma to build your profile.

Q-2.  Who should learn Six Sigma?

Anyone willing to learn and continue to the changing ways of the industry is well suited to learn Six Sigma. Professionals who have both the willingness and self-confidence to always adapt according to the prevailing trends in a market are best suited for Six Sigma. Six Sigma is also a great opportunity for entrepreneurs to promote their business to a larger audience. Many start-ups, for instance, are dependent upon Six Sigma training for this very reason. Also, professionals who wish to add another skill to their work profile, especially if they are stagnant in their careers, can opt for Six Sigma.

Q-3.  Why should you choose Six Sigma as your career?

A Six Sigma career is a good option because the discipline manages to assimilate with any new technological development. The arrival of fields like machine learning, automation and AI has further helped increase hiring in Six Sigma. This indicates that Six Sigma can adapt to stay ahead of the learning curve for any new technology introduced in the market. Six Sigma is hugely popular across different mediums because of its record of being a dependable and lucrative practice to rely upon. Six Sigma courses are a means to an end. They allow students, entrepreneurs and professionals to establish a strong foundation to a long-term career. Six Sigma courses ensure that a beginner can become a repository of knowledge and an experienced practitioner in his field.

Q-4. Online or classroom- which type of Six Sigma Course is better?

The arrival of online educational portals such as Udemy, Unacademy and others has been a significant trend in the education sector. Students are grappling with the question-online or classroom. When it comes to Six Sigma live classroom training is infinitely better. Much of the training within a Six Sigma course is conducted with live practical projects with experienced instructors who often mentor classroom students. While an online course can impart theoretical knowledge, it cannot be a substitute for training hands-on with a practical approach. Additionally, classroom and instructor-based training can often boost an individual in his or her respective field.

Q-5.  What comprises a Good Six Sigma Course or Institute in Guwahati?

Whether it is a Six Sigma course in Guwahati or a Six Sigma online program certain factors are common across learning platforms and have to be kept in mind by the student:

Six Sigma course faculty

The single most important criterion to assess a course is the quality of the faculty. Even institutes that lack the necessary infrastructure and training platforms can be enriched with high-quality instructors. A faculty or trainer with the right blend of experience and innovation can alter the status of an institute drastically. Many institutes in Guwahati and elsewhere onboard highly experienced Six Sigma professionals as trainers, and students also respond more and better to experienced campaigners in the field.
 
Six Sigma course curriculum

Unlike other fields, Six Sigma as a sector is always seeing change. These changes are taught in many Six Sigma courses but not all. The measure of a good Six Sigma course is one that covers significant and new changes in Six Sigma that are becoming crucial in the functioning of the industry. Some of the new topics that should be covered in any Six Sigma course worth its salt include video marketing, content marketing, audio marketing, data analytics, basic HTML and web design, and voice search optimization.
 
Six Sigma Course affordability

One factor not often discussed in Six Sigma courses is the fee. The affordability of a course varies from student to student. While Six Sigma freshers are in high demand, the salary is often not high enough to justify spending an exorbitant amount on a Six Sigma course. Students need to strike a balance between choosing an institute and a course that has all the bells and whistles to choosing an institute within a reasonable price range. 

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