Lean Six Sigma training in 2020 is a blanket cover improvement  policy for the present day business scenario.The term “Lean” has a universal appeal to it but when used in Lean Six Sigma training it basically means to eliminate waste of physical resources, time, effort in order to achieve the desired results.  It is a combination of lean production methods and Six Sigma tools and methods.

My experience

I would like to share my personal experience in these lockdown times everyone has some special story to share. I saw my friend struggle with his business although all of us faced difficult times but he was running an essential commodity manufacturing factory which should not had been effected much as it never stopped working.But hats off to his experienced team of employees who adapted to the new normal very well and with their ideas pulled up the falling business back to normal. This happened only because of trained employees. In difficult times like COVID-19 they were able to transform the business because

  1. As they were equipped to face the rough weather.
  2. Tough times have more reason to utilise their resources wisely.
  3. They focused on doing things in the right manner and effectively.
  4. Used Lean and Six Sigma to design and build processes to deliver these values with a minimum of wasted effort and resources.

Difference between Six Sigma Training and Lean Six Sigma Training 

Business Brainstorming Graph Chart Report Data Concept

Lean and Six Sigma are incomplete without each other. Both have their own unique features which need to be implemented together for better quality management production. To understand the difference between the two terms let us understand the meaning of the term Lean Six Sigma training and Six Sigma training.

#Six Sigma training

  Six Sigma is a method that provides organisations tools to improve the capabilities of their business processes. It works on the principle that if you control the inputs (x) you control the outputs (y). Statistically explained y = f (x).

  1. Principle – The basic principle it works on is to view all processes that can be defined, measured, analysed, improved and controlled.
  2. Techniques- A Six Sigma trainer uses both qualitative and quantitative techniques to achieve the desired results.These tools are statistical process control (SPC), control charts, failure mode and effects analysis (FMEA) and process mapping.
  3. Process- The basic process is to recognise the underlying problem and stopping it with a DMAIC approach. DMAIC  is one of the tool used for long lasting solutions. The full form of DMAIC is as follows

D- define

M- measure

A-analyse

I-Improve

C- control

  • Metrics- Six Sigma quality performance means 3.4 defects per million opportunities.

# Lean Six Sigma training

As defined by ASQ (American Society for Quality)

 “It is a fact based, data driven philosophy of improvement  that values defect prevention over defect detection. It drives customer satisfaction and bottom-line results by reducing variation, waste and cycle time, while promoting the use of work standardization and flow, thereby creating aj competitive advantage.It applies anywhere variation and waste exist, and every employee should be involved.”

  1. Principle – The principles of Lean Six Sigma training help to reduce or eliminate process wastes and thereby improve the efficiency and quality of the process.
  2. Process- A series of phases that organise the use of the problem-solving tools to ensure that the root causes are found.
  3. Techniques-  Analytical techniques are used to solve and identify problems.

It is very important to understand that lean Six Sigma training and Six Sigma training compliment each other. In today’s competitive business environment it is important to apply both the techniques for better quality production as 

Lean Six Sigma training focuses on 

 Speed

Flow

Cost

Six Sigma training focuses on

Customer Satisfaction 

To sum up the difference between Sig Sigma training and Lean Six Sigma training we can say 

# Different focus for problem identification

Lean Six Sigma training focuses on waste and Six Sigma training focuses on variation, any deviation from the target performance.

#Different types of tools

  Lean Six Sigma training uses visual tools for both analysis and solution creation that are supported with data visualisation while Six Sigma training uses statistical tools for both analysis and solution creation.

#Different types of documentation for the solution- 

In lean Six Sigma the end result is documented with a revised value stream map that changes in workflows and work instructions. In Six Sigma the end result is documented with changes in setup  processes and the control plan for monitoring the process and responding to variation .

Lean Six Sigma Training levels

The Certification courses of Lean Six Sigma training is divided in coloured belt tier system. It works in a hierarchical process. To understand it better let us study it.

 Lean Six Sigma White Belt Certification

This is the first level of the Lean Six Sigma Training. As we can say a beginner level. It helps you understand the basic principles of Lean Six Sigma and how to apply them. Some of the institutes are providing this course free of cost. It takes approximately 20 to 30 minutes to complete the course. A short training video is shown and a short reading material is provided during the training. After completing the Lean Six Sigma White Belt Certification course you can assist the change management in an organisation.

Lean Six Sigma Yellow Belt Certification

This is the second level of the Lean Six Sigma Training. In this course advanced approach is taught towards the principles of Lean Six Sigma. It is beneficial for people who have interest in foundation role in the organisation. It is a great choice for people with project experience and want to enhance their knowledge in recognising organisational problems.

It works on the principle of continuous Improvement strategies to identify the root cause of process problems. It takes one to three weeks in completing the Lean Six Sigma Yellow belt Certification Course. The pay scale of Certified Yellow Belt Lean Six Sigma manager is between $55000 to $99000.

Lean Six Sigma Green Belt Certification

This certification course gives a through knowledge of Lean Six Sigma tools and techniques. It will make  you competent in matters containing within the phases of Define,Measure,Analyse,Improve and Control(DMAIC) as defined by IASSC.

To complete this certification course it will take you three to five weeks from a management and strategy institute. This course gives you confidence in effectively finishing projects and reducing operation costs for your organisation.Potential positions you can apply for after completing this course

  • Lean Six Sigma Consultant
  • Lead Manufacturing Engineer 
  • Process Development Engineer 
  • Compliance Structural Engineer 
  • Reliability Engineer 
  • Operating System Specialist
  • Senior IT Project Manager
  • Warehouse Operations Manager
  • Business Process Analyst
  • Data Scientist
  • Project Engineer 
  • Director, Performance Excellence 

Lean Six Sigma Black Belt Certification

After completing this certification course you have a through knowledge of all the tools and  techniques of Lean Six Sigma. It takes one to three months to complete this Six Sigma Black belt certification program.  This course requires that you complete at least one Six Sigma project and submit a project affidavit.

Positions which can be applied for after completing Lean Six Sigma Black Belt 

  • Six Sigma Black Belt Project Manager
  • Quality Manager 
  • Process Improvement Manager
  • Operations Manager
  • Quality Assurance Manager

Lean Six Sigma Master Black Belt Certification 

After completing this course you become an expert for the strategic deployment of Six Sigma within an organisation. You will be able to promote and support improvement activities in all business areas of their organisation as well as at suppliers and customers.

After the certification of Master Black Belt you will be responsible for teaching Black,Green and Yellow Belts the Six Sigma methodologies. You will be responsible for organising lean Six Sigma projects within the organisation.

Henry Harvin  Education is one of the best institutes in India for providing Lean Six Sigma Master Black Belt Certification Program. The major role of a Master Black Belt in an Organisation are

  • Mentoring, teaching and giving guidance to Black Belts,Green Belts and Six Sigma teams to use the techniques and tools to the best of their abilities.
  • Provide help to use organisational metrics and dashboards.
  • Reviewing time to time the Six Sigma curriculum, delivering classroom training and serving as liaison with outside agencies in the delivery of Six Sigma training.
  • To work in alliance with other Master Black Belts.

Qualities Required in Master Black Belts 

Skills and Expertise in the specified fields are the main highlights companies search for in Master Black Belts

  • Two – plus years of Black Belt  experience
  • Five -plus years of business experience 
  • Mastery of the tools of Six Sigma process improvement(DMAIC), design for Six Sigma ( DFSS), and lean
  • Completion of at least five Black Belt projects with significant business results.
  • Experience in managing cross-functional projects, strong ability to lead others without direct authority 
  • Strong change management skills 
  • Experience in delivering Black Belts or Green Belts training 
  • Ten or more Black belts or Green belts coached to successful project completion or certification 
  •  Excellent written and verbal communication and presentation skills.

Importance of Lean Six Sigma training  in present and future times

Let us see how all these certifications help a person 

#Career Growth – It not only adds on as a certification in your resume but adds as a proof to employers of your explicit skill set. It sets future growth of your career in the organisation as you have the ability to apply the Lean Six Sigma principles. The door to Leadership and managerial positions are open for you

# Varied opportunities in Financial and risk management field – After competing the Certification program you have the ability to understand the measurement and quantifying the financial benefits. The tools and techniques to cut costs and recognise waste in different projects helps to secure senior managerial positions.

#Standardization- There is no specific authorised organisation that manages Lean Six Sigma Certification process. It is like a universal language spoken once the Certification is complete. A better understanding is there to fix a problem.

# Betterment in Business Processes and Quality Improvement -You will be able to measure, analyse, control and improve the organisation processes. Analysis of quality performance will be clear and improved. You will able to guide in case of deviation from the desired results. Guidance on wattages during the projects will be crystal clear.

#Hike in Salary – After the Certification course is complete you reach the bracket of $1,00,000 + pay. One of the highest paid professionals.

#Applicability in many industries- Lean Six Sigma techniques applies in many different industries such as electronics, aerospace, banking and financial services, IT ,telecom, HR,  marketing and many more. It is not an easy path to clear these certification exams a lot of hard work is required that is why a lot of respect is given to Lean Six Sigma Certificate holders.

You will be heading the quality management in the organisation. You will be an expert in reducing costs and increasing revenue. The foremost factor is to keep changing with the environment and the situations. 

#Ensure Compliance-  As a certified Lean Six Sigma professional you can comply with the International standards and reduce the ratio of risk occurrences.

# Experience in Quality management- To become a certified Lean Six Sigma professional it is necessary to go through a training on a working project so it is a plus for your career graph.

# Organisational Growth- Lean Six Sigma techniques are a constructive ways to achieve success in the industry. If a larger work force has the knowledge to implement these principles it becomes more fruitful for the organisation.

# Supports Your Organisation Eliminate Errors-You will be able to identify and reduce errors once you are a master of Lean Six Sigma tools so in process it helps the organisation to reduce complaint resolution time, customer complaints, spending and cost overruns.

# Improved Company Culture- Lean Six Sigma has become a culture in big organisations. Leaders need to implement continuous improvement culture to encourage it throughout the organisation. So it becomes a basic norm to be followed in all levels of the organisation.

Lean Six Sigma techniques not only helps you as an individual but also the growth of the organisation, sometimes there are unsatisfied customers who take their business elsewhere without complaining. In these cases you can help the organisation by Lean Six Sigma tools to analyse the problem. The result would be a happy customer , a happy organisation, and a. Happy employee.

Frequently Asked Questions

Q1. How long does it take to get a Lean Six Sigma training Certificate.?

       It takes about three to five weeks to complete the program. If you have some experience, you maybe able to complete it faster.

Q2. Do Lean Six Sigma Certifications expire?

        CSSBB is valid for three years from the date of certification.To renew your certification, you need to either document 18 RU credits or retake the examination.

Q3. Is it possible to skip Green belt and directly go for Black belt?

      Yes, it is possible to skip green belt and directly go for Black Belt in Lean Six Sigma Training. But for that it is necessary to have completed one or two projects that are directly related to process improvement.

Q4.Is Lean Six Sigma training helpful?

       Lean Six Sigma is an improvement methodology and is helpful for both organisation and an individual.

Q5. Can Lean Six Sigma methodology become obsolete?

        Lean Six Sigma is a philosophy of improvement and that will never change although tools and techniques can be upgraded with better ways but the methodology can never be obsolete.

Q6. Which is the best institute for Lean Six Sigma training in India ?

     Henry Harvin Is one of the best institute in India for Lean Six Sigma training. It is globally recognised. 

Q7. What is the qualification required for Lean Six Sigma training?

     A College degree is the minimum qualification requirement for doing this course.

Q8. Who should do Lean Six Sigma training?

      If you are an experienced professional with more than three year’s experience in one or more relevant Six Sigma areas, then you can take the Six Sigma Green Belt Exam.

Some of the Companies of 2020 which use Lean Six Sigma Methods

3M

Amazon

BAE Systems

Boeing

Converges

General Electric

Lion bridge

Motorola

Sears

Wipro

Conclusion

Lean Six Sigma training is a methodology which is required to progress in any industry. To identify errors in a business process and remove them so it will be beneficial in all the time.

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